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John
Weatherwax - History & Experience
John Weatherwax
started Cutting
Edge Metal Specialties, believe it or not, in his garage
in Lake Forest, CA, in 1993 while working full time as a metal
fabricator for Dan Gurney's All American Racers. Prior to
working at AAR, John worked for Jim Chapman Developments,
a small, highly specialized, fabrication shop that built Nissan's
GTP aluminum honeycomb race car monocoque chassis for their
International Motor Sports Associations (IMSA) endurance sports
cars.
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Nissan
Monocoque Chassis
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Nissan
GTP Sportscar
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In 1990,
John was hired by AAR to help build Toyota's new IMSA sports car
prototype. This car, the Toyota Mklll GT, would go on to earn 3
IMSA Championships, beating the other factory efforts of Nissan,
Chevrolet, Mazda and Jaguar. Almost every piece of these prototype
racecars were hand built. And the one thing John learned very quickly
in auto racing fabrication, is that you do not compromise any part
you build at any time. The consequences could be devastating if
a part is machined wrong or a weld fails.
Toyota
GTP Racecar
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After
buying a small heliarc tig welder for his garage without consulting
his wife, he figured he had better get a small fabrication job
to pay for the machine. His first client, and one he still has
today, was with a company that required highly specialized stainless
steel components for the semi-conductor industry. Within 2 years,
he went from backup source to primary source for their products.
The highly specialized skills he learned in the racing industry,
where compromise is not an option, was a factor in his success
with these high degree of difficulty parts. In 1995, after two
years of working full time at AAR during the day, and working
40 plus hours in the garage in the evenings and weekends, he decided
to quit All American Racers, move out of the garage and open his
own shop full time. During this period, working alone, John was
involved in numerous stainless steel prototype projects for Intel
and others in the semi-conductor industry during the development
of 300 mm silicon wafer cleaning systems. John
also started to do more custom fabrication projects for homes
and businesses.
300mm
Stainless Steel Chamber
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300mm
Stainless Steel Rotor Frame
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Never
turning down a unique or difficult project, one of his first
jobs was building a steel framed back yard gazebo, with a retractable
roof, all of which he designed and engineered. The list of projects
John has been involved with are long and varied.
Gazebo
- Retractable Roof
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Steel
Framed Gazebo
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A
true perfectionist, which shows in all of his work, and is
especially noticeable in the restoration of the classic motorcycles
John collects. These bikes include a 1929 Henderson Four,
1936 Ariel Red Hunter, 1937 overhead cam KSS Velocette, 1939
Royal Enfield 350 Bullitt, 1940 Ariel Square Four, and a half
dozen other motor bikes and Whizzers.
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